Feasibility Study Confirms Strong Case for Expansion
Released
Released
Announcement PDF
BUTCHERBIRD
EXPANSION STUDY
Growing Manganese Production
to Capture Economies of Scale
Element 25 Limited
ABN 46 119 711 929 ASX E25
element25.com.au
January
E25 BUTCHERBIRD EXPANSION FEASIBILITY
STUDY2024
| 1
TABLE OF CONTENTS
Feasibility Dashboard and Highlights
3
Cautionary Statements
5
Forward Looking Statements
6
Expansion Study Summary
7
Geology
12
Resource Estimate and Mining Reserve
13
Mining
13
Processing
18
Logistics and Ore Transport
24
Project Infrastructure
25
Manganese Market
27
Economic Analysis
29
Material Assumptions
33
Business Plan Risks
42
Environmental, Heritage and Approvals
43
Project Execution
45
Consultants and Contributors
45
Competent Persons Statement
46
Acronyms & Definitions
47
Butcherbird Expansion Feasibility Study Targets 1.1 Mtpa Manganese
Production to Capture Economies of Scale.
A strong result supporting progress toward a Decision to Mine.
Element 25 Limited (Company or E25) (ASX: E25) is pleased to announce that it has completed a Feasibility Study (Study or
FS) to investigate the potential to expand the production of manganese concentrate at the Company’s 100% owned
Butcherbird Project (Project), located in the southern Pilbara region of Western Australia. The Study demonstrates strong
economics with robust economic returns and rapid capital payback. The financial summary of the Study outcomes are
shown below.
Capital Cost
NPV8
IRR
Cashflow
Payback
AU$49.8
AU$228M
113%
AU$57.3M
1.2
(incl. contingency)
(Pre-tax, real)
(annual)
(years)
HIGHLIGHTS
The FS examines the expansion to 1.1Mtpa manganese concentrate production using expanded open-cut mining
methods, a modified primary comminution circuit and a dense media separation (DMS) back-end solution to
optimise grade and recoveries.
The expansion establishes Butcherbird as a low-cost Mn operator (USD 2.76/dmtu C1 cost)
able to produce at a cost lower than the low manganese sale price points seen within the Mn market.
The FS utilises all the available measured and indicated resources within the mine plan supporting this Study. The
Company plans to undertake infill drilling in areas containing Inferred Resources, outside the current mine plan,
within the next 12 months targeting an additional 20-25 years of mine reserves at the proposed production levels.
The Measured, Indicated and Inferred Mineral Resources used to support the 7.2 years mine life from 2024 to 2031
represents 36.0% of the total mineral resource inventory within the granted mining lease M52/1074.
Low capital requirement of AUD 49.8M capital.
Average base case annual operating cashflow of AUD 57.3M at full production.
No changes to the Proven and Probable Ore Reserve of 49.2Mt at 10.2%
Mn containing 5.0Mt Mn (4.1Mt Recoverable Mn).
Forecast cashflows generate a simple paybackperiod of 14months
from start of operations.
Expanded mining production and process commissioning is currently scheduled to commence within
11 months, subject to final investment decision and securing project financing.
The base case involves an annual production and sale of 1.1M tpa of
lump manganese ore grading 32% Mn.
The concentrate production strategy complements and enhances the Company’s plan to develop the proposed
high purity manganese sulfate (HPMSM) plant in Louisiana to supply offtake partners General Motors LLC(GM) and
Stellantis NV (Stellantis) with high purity manganese for EV battery manufacture1.
1
Reference: ASX Releases dated 9 January 2023 and 26 June 2023.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 4
CAUTIONARY STATEMENTS
The production target referred to in this announcement is based on 26% Measured Resources, 53% Indicated Resources and 21%
Inferred Resources for the 7.2 years mine life. The mine plan comprises 86% of current Measured and Indicated Resources within
the Yanneri Ridge resource, located East of the Goldfields Gas Pipeline. The Company has used Inferred Mineral Resources as part of
the production scenario where it is mined as part of the mine plan and the impacts of the use of Inferred mineralisation is included
within the report.
There is a low level of geological confidence associated with inferred mineral resources and there is no certainty that further
exploration work will result in the determination of indicated mineral resources or that the production target itself will be realised.
The use of Inferred mineralisation is not a determining factor in the viability of the project.
The Company intends to upgrade the mineral resource inventory within 2024 with the Yanneri Central and Coodamudgi
Central resource areas. This potential extension has not been factored into the mine plan for this feasibility and will be subject to
a revised feasibility if the resource is upgraded.
The Study is based on the material assumptions described elsewhere in this announcement. These include assumptions about
availability of funding.
The Company considers all the material assumptions to be based on reasonable grounds, however there is no certainty that they
will prove to be correct or that the range of outcomes indicated by the Study will be achieved. The Company is fully funded based
on currently cashflow forecasts.
The Company has concluded that it has a reasonable basis for providing the forward-looking statements included in this
announcement and believes it has “reasonable basis” to expect it will be able to fund the development of the Project using existing
cash reserves.
The Study focuses on a development option which has been selected as the most likely mining start up scenario. The Expansion
Study has targeted a part of the manganese resource where it is considered that reasonable grounds exist for the production target
to be achieved in both the grade and size which has been reported. This Study development options are also well supported by the
larger Butcherbird Mineral Resource where there are additional Indicated and Inferred Mineral Resources.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 5
FORWARD LOOKING STATEMENTS
Some of the statements contained in this report are forward-looking statements. Forward-looking statements include, but are not
limited to, statements concerning estimates of tonnages, expected costs, statements relating to the continued advancement of
Element 25 Limited’s projects and other statements that are not historical facts. When used in this report, and on other published
information of Element 25 Limited, the words such as ‘aim’, ‘could’, ‘estimate’, ‘expect’, ‘intend’, ‘may’, ‘potential’, ‘should’ and similar
expressions are forward looking statements.
Although Element 25 Limited believes that the expectations reflected in the forward-looking statements are reasonable, such
statements involve risks and uncertainties and no assurance can be given that the actual results will be consistent with these
forward-looking statements. Various factors could cause actual results to differ from these forward-looking statements including
the potential that Element 25 Limited’s Project may experience technical, geological, metallurgical, mechanical problems, changes
in manganese price and other risks not anticipated by Element 25 Limited.
Element 25 Limited is pleased to report this summary of the study in a fair and balanced way and believes that it has a reasonable
basis for making the forward-looking statements in this announcement, including with respect to any mining of mineralised
material, modifying factors, production targets and operating cost estimates. This announcement has been compiled by Element
25 Limited from the information provided by the various contributors to the announcement.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 6
EXPANSION STUDY SUMMARY
Element 25 Limited (Company, Element 25 or E25) (ASX: E25) is pleased to announce that it has completed a Feasibility Study (Study)
to investigate the potential to expand the production of manganese concentrate at the Company’s 100% owned Project, located in
the southern Pilbara region of Western Australia.
This Study has been developed from the Pre-Feasibility Study update released in December 2020 and utilises the production data
from current operations along with a detailed review of the process flow design to optimise the design of an expanded processing
facility.
The Project consists of eight known manganese mineral resources located in an approximately 600km2 area of the southern
Pilbara region, approximately 1,050km North of Perth and 130km South of Newman, Western Australia (WA). The Butcherbird site is
accessible directly from the Great Northern Highway.
Element 25 has held exploration tenure in the Butcherbird area since 2009 and commenced mining and manganese concentrate
processing operations at Butcherbird in early 2021. Since then, the Company has exported eleven shipments of Manganese
concentrate to customers in Asia.
The Project is 100% owned by the Company and comprises the granted Mining Lease M52/1074 and two granted exploration licences
E52/2350 and E52/3606 as well as several granted and pending Miscellaneous Licences required for Project infrastructure.
Mining Lease M52/1074 encompasses the Yanerri Main, Yanerri Central and Yanneri West and Coodamudgi Central and Coodamudgi
West manganese deposits. This expansion plan is predicated on the mining of the measured and indicated mineral resources
located at Yanneri East, i.e.: East of the Goldfields Gas Pipeline. The Study does not rely on the inclusion of Inferred Mineral Resources
within the granted Mining Lease, however the Company intends to undertake additional infill drilling to look to expand the available
mining inventory in coming months.
The Company has two Native Title mining agreements in place servicing the project area and covering all planned production areas
used in the Study. The Butcherbird project is located on two pastoral stations and the Company has access agreements in place to
allow project expansion to be undertaken.
This expansion Study includes updated macro-economic inputs and other design parameters where appropriate based on current
market conditions and on the improved understanding of the optimal processing methodology derived from production data since
the commissioning of the current processing plant.
The Study contemplates a revised comminution and procession circuit based on learnings gained from the operation of the
current Butcherbird processing facility since 2021. Changes to the processing circuit include the use of a mineral sizer for primary
comminution, and a DMS drum for final beneficiation.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 7
A summary of the parameters used in this study include:
•
DMS process recovery of 96%.
•
Increased manganese concentrate production to 1.1Mtpa.
•
Increased ore recovery and decreased ore loss due to change in
processing equipment.
•
Exchange rate (USD:AUD) of 0.66 from 2024, with a longer-term assumption
of 0.69 from 2027 onwards.
•
Capital cost estimate of AUD 49.8M including:
•
Construction of expanded processing infrastructure;
•
Construction of a nearby mining camp, at a capital cost of
AUD 5.5M; and
•
Construction of an airstrip to enable direct flights to Butcherbird, at a
capital cost of AUD 2.2M.
•
An updated site organisation chart has been developed with updated costs
reflective of the proposed expansion.
•
Updated mining costs based on the expanded mining requirements.
•
Updated sustaining capex involving an expanded tails storage facility (TSF).
•
Updated manganese ore pricing to reflect current spot and
forecast pricing.
The Study results confirm that the robust economics of the site are maintained and improved for the planned expansion offering
the Company opportunities to further improve the economics and performance of the Project by taking advantages of the inherent
economies of scale achieved in the larger scale production operations. This results in better utilisation of mining and processing
equipment, improved operational efficiencies and better utilisation of the large resource/reserve base underpinning the Project.
Ongoing resource delineation drilling is already planned to increase the mine life by adding Yanneri Central and Coodamudgi Central
into the Indicated/Measured resource categories in H1 2024.
The seven-year project utilises 86% of the Measured resources2 and 61% of the Indicated resources available within the Butcherbird
resource base.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 8
The use of inferred resources is not a determining factor for project viability of the expansion, See Table 1 and Figures 6 to 8 below.
Table 1: Impact of Inferred Mineralisation on Key Financial Outputs
Including Inferred
Excluding Inferred
NPV8 (AUD M) (Pre tax)
228.2
163.9
IRR (%)
113%
95%
Mine Life Utilising existing Mining
Reserves (Years)
7.2
5.8
Annual Cash Flow (AUD M)
57.3
53.9
Resources Utilised
(Mt)
%
Measured
12.2
26%
Indicated
25.1
53%
Inferred
10.2
21%
Total
47.4
100%
Table 2: JORC Resource Mineralisation Usage by Scenario
2
Reference: Company ASX Announcement dated 17 April 2019.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 9
KEY OUTCOMES OF BASE CASE
This FS includes preliminary pit shells, estimated mining and production schedules and metallurgical testing relevant to manganese
processing and recovery. Capital costs were based on detailed engineering designs and industry sourced quotations provided by
technical experts within Element 25 and by external consultants. Operating costs were sourced from supplier quotations for major
operational contracts including mining, ore haulage and camp facilities. The balance of the operating costs were sourced from
quotations and database costs and are considered to be at ±15% level of estimation. Open pit optimisation, design and mine
scheduling were performed by an external consultant, overseen by Element 25 staff, based on design and operating parameters
provided by Element 25.The Study base case for the Feasibility Study consists of:
•
An Open pit mining and beneficiation operation producing 1.1M tpa (years 1-7) of manganese lump concentrate at an average
grade of 32% Mn per annum.
•
An initial mine life of 7.2 years based on the use of existing Proved and Probable Ore Reserves3 with Inferred mineralisation used
where it is mined to gain access to the Proved and Probable reserves in the later years of the Project.
•
The current project scenario utilises 26% Measured and 53% Indicated and 21% Inferred resources, with years 1-4 using 43%
Measured and 52% Indicated and 5% Inferred resources.
•
Inferred mineral resources are included in the base case study, comprising 21% of the 7.2 year ore supply. The inferred
resources are not a determining factor for project viability; Refer Table 1 above.
•
Operating expenses, C1, over the life of mine are currently estimated at AUD 4.02 / Dry Metric Tonne Unit (dmtu) (USD 2.76/
dmtu), assuring a low-cost operation that will be profitable throughout the manganese price cycles.
•
Low estimated capital costs of AUD 49.8M (USD 32.9M) including working capital.
Using a manganese concentrate price curve, based on market analysis provided by Project Blue with a long-term
average manganese price of USD 5.75/dmtu Mn 44% Cargo Insurance and Freight (CIF) China, NPV8 (Net Present Value at 8%
discount factor) pre-tax is AUD 228.2M (USD 150.6M), post-tax AUD 150.6M (USD 99.4M), with an Internal Rate of Return (IRR) of
113%.
The Project NPV8 of AUD 228.2M highlights that the Project is robust and offers returns even at conservative pricing assumptions.
The Project breaks even at a manganese price of USD 4.38/dmtu 44% CIF China for the life of the Project.
The assumptions for the expansion study are listed and detailed within the remainder of the Study.
3
Reference: Company ASX Announcement dated 19 May 2020.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 10
DEVELOPMENT TIMELINE
A project implementation plan and schedule has been developed based on forecast lead times for equipment procurement,
permitting, project financing and construction. The total time required for project delivery from contract signature to start of
commissioning is estimated at approximately 11 months from Final Investment Decision (FID).
Figure 1: Project Development Timeline
EXPANSION PROJECT APPROACH
Element 25 have been working closely with specialist WA project delivery consultant, ProjX, for the proposed Butcherbird expansion
project. ProjX designed the original Butcherbird facility and managed all project and construction activities, and as the owners team.
ProjX and Element 25 are jointly designing the proposed Butcherbird expansion plant, which incorporates plant design and supply
by specialist vendors of key process equipment.
Given that various process equipment is subject to long lead times, an optimised project delivery schedule is currently being
developed that aims to identify all opportunities for schedule improvement, including Early Contractor Involvement (ECI)
partnerships to identify long lead time items for early procurement, optimisation of manufacture strategy (i.e. local manufacture
overseas), fast track of certain design elements, and innovative construction methodologies. Element 25 are targeting a project
period of 11 months, followed by a 2 month commissioning period.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 11
1.
GEOLOGY
The manganese mineralisation at the Project with the most economic value occur where the manganiferous shales of the Ilgarari
formation intersect the weathering profile and display a supergene overprint where deep chemical weathering have upgraded the
grade of the manganese and partitioned the manganese mineralisation into discrete high grade bands, resulting in an ore that is
amendable to simple physical beneficiation.
Figure 1. Yanneri Ridge Deposit cross section with simplified geology
Figure 2 illustrates the interlayered supergene manganese
layers in the manganiferous shale unit which is the primary
ore source at Butcherbird.
The photo was taken during the bulk sampling program
conducted in December 20191 and is typical of the
mineralisation style at the Project.
Ore beneficiation is achieved by separating the nonmanganese bearing clays and shales via comminution,
scrubbing, screening and dense media separation (DMS).
Figure 2. Bulk Sample Trial Pit - Pit Wall showing Manganese Lithology
1
Reference: Company ASX Announcement dated 19 December 2019.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 12
2.
RESOURCE ESTIMATE AND MINING RESERVE
2.1
Resource Estimate
The 2019 JORC Measured, Indicated and Inferred Mineral Resource Estimate was completed by IHC Robbins following a major infill
drilling program in 2018. The Mineral Resource including mining depletion to 30 June 2023 is shown below.
Table 1. 2019 Butcherbird Manganese Project Mineral Depleted Resource Estimate2
Category
Tonnes (Mt)
Mn (%)
Fe (%)
Si (%)
Al (%)
Measured
14.1
11.4
11.7
20.6
5.7
Indicated
40.8
10.0
11.0
20.9
5.8
Inferred
206.0
9.8
11.4
20.8
5.9
Total
260.9
9.9
11.4
20.8
5.9
Notes:
• Reported at a 7% Mn cut-off for the Measured and Indicated categories and an 8% Mn cut-off for the Inferred categories.
• All figures rounded to reflect the appropriate level of confidence (apparent differences may occur due to rounding)
2.2
Mining Reserve
Based on the results of the Butcherbird Concentrate Pre-Feasibility Study5, E25 published a Maiden Ore Reserve for the Project of
50.5Mt in May 2020 in the Proved and Probable categories. The depleted Ore Reserve summary as at 30 June 2023 is shown below:
Table 2. Butcherbird Depleted Ore Reserve Summary 2
Tonnes
Grade
(Mt)
(Mn%)
Proved
13.0
Probable
Total
Classification
Contained Mn (Mt)
Recovered Mn (Mt)
11.1
1.4
1.2
36.2
10.1
3.6
3.0
49.2
10.2
5.0
4.1
The estimated ore reserves and/or mineral resources underpinning the production target have been prepared by a competent
person or persons in accordance with the requirements in Appendix 5A (JORC Code).
3.
MINING
The mine plan has been strategically crafted to harness the distinctive tabular structure of the mineral deposit at Yanneri Ridge,
enabling the establishment of an uncomplicated and cost-effective mining process. The mining operations will employ multiple
pit configurations, including excavation beneath the water table. Open Pit dewatering measures will be implemented, as
necessary. Geotechnical Studies supported by current mining activities have identified that the orebody will mostly be mineable
using free dig techniques. In specific segments of the Yanneri pits, drilling and blasting will be required to remove the resilient cap
rock. Ore extraction from the Yanneri central and the Coodamudgi Central pits will necessitate its transportation and any other
2
Reference: Element 25 Limited Reserve Statement lodged with ASX 19 May 2020.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 13
waste material across APA’s Goldfields Gas Pipeline (GGPL). An initial blueprint has been formulated to incorporate engineered
crossovers on the GGPL at 3 strategic locations to facilitate this process without any disturbance or risk to the GGPL.
Mining has been scheduled to maintain ore supply to the processing plant to meet production requirements. Mining will consist of
hydraulic excavators mining 2.5m tall benches and delivering the ore to the ROM Pad via diesel haul trucks, where it will be fed
directly to the processing plant or stockpiled for future feed.
To enable the excavator to efficiently extract the ore, the ore will be cross ripped with a dozer prior to mining. This is shown
schematically below in Figure 3.
The Butcherbird mining area is a part of the Yanneri mineral resource delineated to the west by the GGPL and to the east by the
Mining Lease boundary. It covers an area of some 2150m East-West and 1,000m North-South, centered around the processing
plant.
The optimised final pit shapes for Yanneri East Pit have a mine life of 7.2 years. These pits target the higher-grade proved and
probable mining reserve and allows access for mine scheduling with minimal waste removal from the Yanneri Ridge mineral resource.
Figure 3. Mining System Schematic
The pit designs contain 47.7Mt of ore at an average grade of 9.7% Mn and is expected to be mined along with 12.3Mt of waste for an
overall strip ratio of 0.26 to 1 (Waste: Ore volume). The optimisation of the pit shells uses a base price of USD4.50/dmtu 44%Mn CIF
China. The pit design on which the expansion is modelled contains 26% Measured Resources 53% Indicated Resources and 21%
Inferred Resources scheduled at the end of the 7.2-year mining life. A preliminary mining schedule is illustrated in Figure 4 below.
The current mining schedule was designed as a series of nested pits within the ultimate pit shell. Project economics are not
significantly impacted if Inferred resources were utilised later in the life of mine schedule.
Given that there is a low level of geological confidence associated with Inferred Mineral Resources, their treatment as an ore
source after the Measured and Indicated ore is depleted is considered conservative. Resource definition drilling has been included
as an operating cost to allow the conversion of Inferred to Indicated mineralisation.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 14
Figure 4. Butcherbird Site Layout showing Open Pit Staging, Looking Northeast
3.1
Pit Design
Although not anticipated in the original planning at Butcherbird, Mining has encountered some relatively small areas of caprock,
that will require Drill and Blast operations. These areas include mainly the upper levels of the Yanneri resource, down to a depth of
approximately 6m from the surface must be drilled and blasted to ensure the hard cap rock is fully broken. The drill and blast
processes to be deployed will require the use of a contractor with specialized blasting skills with significant experience of blasting
close to critical infrastructure (the Goldfields Gas Pipeline). This is to ensure no vibration induced disturbance on the Goldfields
Gas Pipeline adjacent to the mining operations that will require blasting. The costs for the drill and blasting have been
incorporated into the financial model. The rest of the Yanneri Ridge mineralisation within Mining Lease M52/1074 will be mined by
dozer ripping and extraction using conventional hydraulic excavators to mine directly from the mining face into haul-trucks which
will transport ore to the crusher. Similarly, waste will be mined by diggers and transported to the dedicated waste dump.
Mining costs used for the pit optimisation and subsequent financial evaluation were sourced from the companies mining
contractor in September 2023, which was based on the 7.2-year mining plan for the expanded operation at Butcherbird.
Mining factors used for the pit optimisation include 95% ore recovery and 5% dilution. Because all mineralisation within the pit
designs will be processed these factors are considered appropriate.
The open pit design is based on pit shells derived from an open pit optimisation study using mining costs of $9/bcm mined which
include Mining, ROM Management and Fines disposal to the TSF, processing of $13.60/t product, and administration of $6.85/t
product. With ex-site costs $55/t ore haulage and $16/t port charges were used, together with a manganese concentrate price
based on a USD 4.50/dmtu CIF 44% China.
Mining production by JORC resource category and average yearly manganese grade is shown below as Figure 5. Ore Supply by
JORC Resource Category.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 15
Figure 5. Ore Supply by JORC Resource Category
A summary of the mining schedule showing ore and waste movement as well as average stripping ratio is shown below in Figure 7.
Figure 6. Mining Material Movement and Stripping Ratio
3.2 Geotechnical and Diggability Assessment
Peter O’Bryan and Associates were engaged to conduct an open pit geotechnical assessment study on the Yanneri Ridge section
of the deposit. The Study was based on nine geotechnical holes and was completed in March 2019.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 16
A prefeasibility geotechnical assessment for open pit mining was undertaken for the Yanneri Ridge Deposit by Peter O’Bryan &
Associates in March 2019. The assessment utilised information on geotechnically logged boreholes from June 2018 to conduct
wall stability analysis. Kinematic Analysis and Limit Equilibrium Analysis were undertaken under the following conditions:
•
Likely Case Materia Properties -Static loading.
•
Worst Case Materia Properties -Static loading.
•
Worst Case Materia Properties -Seismic loading.
The key findings of the base case wall design parameter limits for all walls in the Yanneri Ridge pit considered highly conservative
design parameters which include:
•
Face height 5m from surface to 5m depth.
•
Face height 10m below 5m depth for the first 10m.
•
Face angles 50˚ from surface to 15m depth.
•
Face angles 60˚ below 15m depth with a face height of 10m.
•
Berm width - 5m throughout.
Subsequent geotechnical inspections on site by Peter O’Bryan and Associates have supported the original findings and design
considerations and show that there is a very low pit stability risk at Butcherbird.
4D Geotechnics (4DG) were engaged and completed two detailed diggability reports evaluating likely excavation rates. These
reports were completed on 18 July 2018 and 15 March 2019.
The 4DG study used ten diamond drill holes. Hole sections were assessed and tabulated with ninety-seven individual ratings. Of
these ninety-seven ratings the high values were two values above 60 (62 at 3.9m to 6.0m and 68 at 1.0m to 1.3m) and seven values
in the 51 to 60 range. The study concludes that based on the results of their examination and testing of ten diamond holes in the
Yanneri Ridge area, the area to be mined will mostly be free digging.
Mining activities at Butcherbird have mostly been completed since 2021 as free-dig. However, some areas, mostly on the upper
portions of the Yanneri resource have not been able to be mined using Free-Dig or local ripping alone. The Feasibility has included
a drill and blast component to allow for the drilling and blasting of the cap rock in these areas.
3.3 Goldfields Gas Pipeline
The location of the GGPL has been specifically included in assessment of the geotechnical stability involved with mining adjacent
to the GGPL. The recommended open pit wall design profile and proposed stand-off from the Goldfields Gas Pipeline reserve
make it extremely improbable for ground disturbance due to instability within the adjacent pit wall to even approach the reserve
boundary. Material loss due to erosion over time cannot conceivably cause pit crest retreat to approach the pipeline reserve.
Debris from mass wastage would remain at/ near the toe of the pit wall and retard and eventually choke the process. This can be
alleviated by the placement of mine wastes against the walls whilst mining other areas of the open pit.
The pit sectors adjacent to the pipeline are designed to allow a stand-off of ≥ 75m from the crest of the ~25m deep pit to the near
boundary of the pipeline reserve. This approach places the outer toe of an abandonment bund ≥ 50m from the pipeline reserve
boundary. Limit equilibrium analysis of slopes adjacent to the gas pipeline under anticipated likely case conditions yield a
minimum FS of 3.71 for geometrically feasible rotational shearing surfaces approaching the pipeline reserve (Figure 14), noting
however that the lowest FS of a surface that intersects the natural surface at the pipeline reserve boundary is ~ 4.8.
E25 BUTCHERBIRD EXPANSION FEASIBILITY STUDY | 17
3.4 Mining Costs
Mining costs were sourced from a quotation from the companies mining contractor, ReGr
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